REMOTE CONTROLLED DIGITAL AUDIO PROCESSOR


Info
These days most audio systems come  with  remote  controllers. However,  no  such  facility  is provided for normal audio amplifiers. Such audio controllers are not avail- able even in kit form. This article presents  an infrared  (IR)  remote-con- trolled  digital  audio  processor.  It  is based on a micro controller and can be used with any NEC-compatible full function IR remote control.
This audio processor has enhanced features and can be easily customised to meet individual requirements as it is programmable. Its main features are:
1. Full remote control using any NEC-compatible IR remote control handset
2. Provision for four stereo input channels and one stereo output
3. Individual gain control for each input channel to handle different sources
4. Bass, midrange, treble, mute and attenuation control
5. 80-step control for volume and 15-step control for bass, midrange and treble
6. Settings displayed on two 7-seg- ment light-emitting diode (LED) dis- plays and eight individual LEDs
7. Stereo VU level indication on 10- LED bar display
8. Full-function keys on-board for audio amplifier control
9.  All  settings  stored  on  the EEPROM
10. Standby mode for amplifier power control

Block Diagram
Block Diagram 

Circuit description
Fig. 1 shows the block diagram of the remote-controlled digital audio proces- sor.  The  system  comprises Atmel’s AT89C51    microcontroller    (IC1), TDA7439 audio processor from SGS- Thomson (IC4) and I2C bus compat- ible  MC24C02  EEPROM  (IC5).    The microcontroller chip is programmed to control all the digital processes of the system. The audio processor controls all the audio amplifier functions and is compatible  with I2C bus. All the com- mands from the re- mote control are re- ceived through the IR sensor. The audio amplifier can also be controlled using the on-board keys.
Microcontroller.
The function of the microcontroller is to receive commands (through port P3.2) from the remote handset, program au- dio  controls  as  per the commands and update the EEPROM. A delay in updating the  EEPROM  is  deliberately provided because normally the listener will change the value of a parameter continuously until he is satisfied.The 40-pin AT89C51 micro-controller has four 8-bit input/output (I/O) ports. Port 0 is used for indicating through LEDs the various functions se- lected via the remote/on-board keys. Port 1 drives the 7-segment display using 7-segment latch/decoder/driver IC CD4543. Port 2 is pulled up via resistor net- work RNW1 and used for manual key control. Pins  P3.0  and  P3.1 of    the  microcontroller are used as serial data (SDA) and serial clock (SCL) lines for the I2C bus for communicating with the audio processor (TDA7439) and EEPROM (MC24C02). These two lines are connected to pull-up resistors, which are required for I2C bus devices. P3.2 receives the remote commands through the IR receiver module. Pin P3.4 is used for flashing LED9 when- ever a remote command is received or any key is pressed.
The microcontroller also checks the functioning of the memory (MC24C02) and the audio processor (TDA7439). If it is not communicating with these two ICs on the I2C bus, it flashes the volume level on the 7-segment displays.
Memory.
IC MC24C02 is an I2C-bus compatible 2k-bit EEPROM organised as 256×8-bit that can retain data for more than ten years. Various param- eters can be stored in it. To obviate the loss of latest settings in the case of power failure, the microcontroller stores all the audio set- tings of the user in the EEPROM. The memory ensures that the microcontroller will read the last saved settings from the EEPROM when power resumes. Using SCL and SDA lines, the microcontroller can read and write data for all the parameters. For more details on I2C  bus  and
memory interface, please refer to the MC24C02 datasheet. Audio parameters can be set using the remote control handset or the on-board keys as per the details given under the ‘remote control’ section.
Audio processor. IC TDA7439 is a single-chip I2C-bus compatible audio controller  that  is  used  to  control  all the functions of the audio amplifier. The output from any (up to four) stereo preamplifier is fed to the audio processor (TDA7439). The microcontroller can control volume, treble, bass, attenuation, gain and other functions of each channel separately. All these parameters are programmed by the microcontroller using SCL and SDA lines, which it shares with the memory IC and the audio processor.
Data transmission from the microcontroller to the audio processor (IC TDA7439) and the memory (MC24C02) and vice versa takes place through the two-wire I2C-bus interface consisting of SDA and SCL, which are connected   to P3.0 (RXD) and P3.1 (TXD) of the microcontroller, respec- tively. Here, the microcontroller unit acts as the master and the audio pro- cessor  and  the  memory  act  as slave devices. Any of these three devices can act as the transmitter or the receiver under the control of the master.
Some of the conditions to commu- nicate through the I2C bus are:
1. Data validity: The data on the SDA line must be stable during the high period of the clock. The high and low states of the data line can change only when the clock signal on the SCL line is low.
2. Start and Stop: A start condition is a high-to-low transition of the SDA line while SCL is high. The stop condition is a low-to-high transition of the SDA line while SCL is high.
3. Byte format: Every byte trans- eight  bits.  The  most  significant  bit (MSB) is transferred first.
4. Acknowledge: Each byte must be followed by an acknowledgement bit. The acknowledge clock pulse is generated by the master. The transmitter releases the SDA line (high) during the acknowledge clock pulse. The receiver must pull down the SDA line during  the  acknowledge  clock  pulse so that it remains low during the high period of this clock pulse.
To program any of the parameters, the following interface protocol is used for sending the data from the microcontroller to TDA7439. The in- terface protocol comprises:
1. A start condition (S)
2. A chip address byte containing the TDA7439 address (88H) followed by an acknowledgement bit (ACK)
3. A sub-address byte followed by an ACK. The first four bits (LSB) of this byte indicate the function selected (e.g., input select, bass, treble and volume). The fifth bit indicates incremen- tal/non-incremental bus (1/0) and the sixth, seventh and eighth bits are ‘don’t care’ bits.
4. A sequence of data followed by an ACK. The data pertains to the value for the selected function.
5. A stop condition (P)
In the case of non-incremental bus, the data bytes correspond only to the function selected. If the fifth bit is high, the sub-address is automatically incremented with each data byte. This mode is useful for initialising the device. For actual values of data bytes for each function, refer to the datasheet of TDA7439.
Similar protocol is followed for sending data to/from the microcontroller to MC24C02 EEPROM by using its chip address as ‘A0H’.
Power supply. Fig. 3 shows the power supply circuit for the remote- controlled digital audio processor. The AC mains is stepped down by trans- former X1 to deliver a secondary output of 9V AC at 1A. The transformer output is rectified by full-wave bridge rectifier BR1 and filtered by capacitor C42. Regu- lators IC8 and IC9 provide regulated 5V and 9V power supplies, respectively. regulator. It is set to provide 3V regu- lated supply by adjusting preset VR1. Capacitors C39, C40 and C41 bypass any ripple in the regulated outputs. This supply is not used in the circuit. However, the readers can use the same for powering devices like a Walkman.
As capacitors above 10 µF are con- nected to the outputs of regulator ICs, diodes D3 through D5 provide protec- tion to the regulator ICs, respectively, in case their inputs short to ground.
Relay RL1 is normally energised to provide mains to the power amplifier. In standby mode, it is de-energised. Switch S2 is the ‘on’/‘off’ switch.

Software
The software was assembled using Metalink’s ASM51 assembler, which is freely available for download. The source code has been extensively com- mented for easier understanding.   It can be divided into the following seg- ments in the order of listing:
1. Variable and constant definitions
2. Delay routines
3. IR decoding routines
4. Keyboard routines
5. TDA7439 communication
6. MC24C02 communication
7. I2C bus routines
8. Display routines
9. IR and key command processing
10. Timer 1 interrupt handler
11. Main program
On reset, the microcontroller ex- ecutes the main program as follows:
1.  Initialise  the  microcontroller’s registers and random-access memory (RAM) locations.
2. Read Standby and Mute status from the EEPROM and initialise TDA7439 accordingly.
3. Read various audio parameters from the EEPROM and initialise the audio processor.
4.  Initialise  the  display  and  LED port.
5. Loop infinitely as follows, waiting for events:
• Enable the interrupts.
• Check the monitor input for AC power-off. If the power goes off, jump to the power-off sequence routine.
• Else, if a new key is pressed, call the DO_KEY routine to process the key. For this, check whether the NEW_KEY bit is set. This bit is cleared after the command is processed.
• Else, if a new IR command is re- ceived, call the DO_COM routine to process the remote command. For this, check whether the NEW_COM (new IR command available) bit is set. This bit is cleared after the command is processed.
• Jump to the beginning of the loop.
6. Power-off sequence. Save all the settings to the EEPROM, and turn off the display and standby relay.
Since the output of the IR sensor is connected to pin 12 (INT0) of the microcontroller, an external interrupt occurs whenever a code is received. The algorithm for decoding the IR stream is completely implemented in the ‘external interrupt 0’ handler routine. This routine sets NEW_COM (02H in bit memory) if a new command is available. The decoded com- mand byte is stored in ‘Command’ (lo- cation 021H in the internal RAM). The main routine checks for NEW_COM bit continuously in a loop. Timer 0 is exclusively used by this routine to determine the pulse timings.
Decoding the IR stream involves the following steps:
1. Since every code is transmitted twice, reject the first by introducing a delay of 85 milliseconds (ms) and start timer 0. The second transmission is detected by checking for no-overflow timer 0. In all other cases, timer 0 will overflow.
2. For second transmission, check the timer 0 count to determine the length of the leader pulse (9 ms). If the pulse length is between 8.1 ms and 9.7 ms, it will be recognised as valid. Skip the following 4.5ms silence.
3. To detect the incoming bits, timer 0 is configured to use the strobe signal such that the counter runs between the interval periods of bits. The value of the counter is then used to determine whether the incoming bit is ‘0’, ‘1’ or ‘Stop.’ This is implemented in the RECEIVE_BIT routine.
4. If the first bit received is ‘Stop,’ repeat the last command by setting the NEW_COM bit.
5. Else, receive the rest seven bits. Compare the received byte with the custom code (C_Code). If these don’t match, return error.
6. Receive the next byte and com- pare with the custom code. If these don’t match, return error.
7. Receive the next byte and store in ‘Command.’
8. Receive the next byte and check whether  it  is  complement  value  of
‘Command.’ Else, return error.
9. Receive ‘Stop’ bit.
10. Set NEW_COM and return from interrupt. Other parts of the source code are relatively straightforward and self-explanatory.
Remote control. The micro-control- ler can accept commands from any IR remote that uses NEC transmission for- mat. These remote controllers are readily available in the market and use µPD6121, PT2221 or a compatible IC. Here, we’ve used Creative’s remote handset. All the functions of the system can be controlled fully using the remote or the on-board keys. By default, the display shows the volume setting and LEDs indicate the channel selected. LED9 glows momentarily whenever a command from the remote is received or any key is pressed.
Function adjustments are detailed below:
1. Volume: Use Vol+/Vol- key to increase/decrease the volume. The vol- ume settings are shown on the two- digit, 7-segment display. Steps can be varied between ‘1’ and ‘80.’
2. Mute and Standby: Using ‘Mute’ and ‘Standby’ buttons, you can toggle the mute and standby status, respectively. If ‘Mute’ is pressed, the display will show ‘00.’ In ‘Standby’ mode, the relay de-energises to switch off the main amplifier. All the LEDs and dis- plays, except LED9, turn off to indi- cate the standby status.
3. Input Select: To select the audio input source, press ‘Channel’ key until the  desired  channel  is  selected.  The LED corresponding to the selected chan- nel turns on and the input gain setting for that channel is displayed for five seconds. Thereafter, the volume level is displayed on the 7-segment display.
4. Input Gain set: Press ‘Gain’ key. The LED corresponding to the channel will start blinking and the gain value is displayed. Use Vol+/Vol- key to in- crease/decrease the gain for that chan- nel. Note that the gain can be varied from ‘1’ to ‘15.’ If you press ‘Gain’ key once more, and no key is pressed for five seconds, it will exit the gain setting mode and the volume level is displayed.
5. Audio: Press ‘Audio Set’ (Menu) key to adjust bass, middle, treble and attenuation one by one. Each time ‘Audio Set’ key is pressed, the LED corresponding to the se- lected function turns on and the function value is displayed. Once the required function is selected, use Vol+ and Vol- to adjust the setting. Bass, middle and treble can be var- ied from ‘07’ to ‘7.’ Values ‘0’ through ‘7’ indicate ‘Boost’ and ‘00’ through ‘07’ indicate ‘Cut.’ Attenu- ation can be varied from ‘0’ to ‘40.’

Construction
The circuit can be easily assembled on any PCB with IC base. Before you install the microcontroller, memory and audio processor in their sockets and solder the IR receiver module, make sure that the supply voltage is correct. All parts, except the audio processor (TDA7439), require 5V DC supply. The audio processor is pow- ered by 9V DC.

Download this Complete Project(With Circuit figure,PCB Layout,Source Circuit)

Password: be
Share on Google Plus

About Unknown

This is a short description in the author block about the author. You edit it by entering text in the "Biographical Info" field in the user admin panel.

1 comments:

  1. hello can please say me any model no of remote which is compatible for this circuit

    ReplyDelete

Thanks for your Valuable comment